Abstract
Drilling of highly reflective metals in an ambient atmosphere with single TEA-CO2-laser pulses of fluences between 300 and 6000 J/cm2 is reported. The drilling process was investigated by measuring the time-resolved laser power reflected specularly from the targets during the interaction and by analyzing the craters produced. Experiments were performed in ambient air, argon, and helium. Target damage was found to be strongly influenced by a laser-supported detonation (LSD) wave in the ambient gas. If the laser fluence exceeded a material-dependent damage threshold (copper: 300 J/cm2), drilling occurred, but the efficiency was inversely related to the duration of the LSD wave. Efficient material removal is possible if the LSD wave can be dissipated within a small fraction of the laser pulse duration. This was achieved by small-F-number focusing of TEM00 laser pulses of 5-μs duration. Replacing the ambient air at the target by a gas of lower density results in a further significant reduction of LSD-wave lifetime, and a correlated increase of the drilling yield. On copper targets a maximum drilling yield of 10−5 cm3/J was observed in ambient helium at a laser fluence of 1 kJ/cm2.
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