Influence of grain size and grain boundary misorientation on the fatigue crack initiation mechanisms of textured AZ31 Mg alloy

Abstract

The deformation and crack initiation mechanisms were analyzed in a textured AZ31B-O Mg alloy subjected to fully-reversed, strain-controlled cyclic deformation along the rolling direction after 50 cycles (approximately 33% of the fatigue life). Distinct deformation bands corresponding to pyramidal slip or tensile twins were found in 538 grains out of 2100 grains. Slip trace analysis showed that 72.3% were pyramidal slip bands and 18.4% were twin boundaries. Both pyramidal slip and twinning was only found in 9.1% of the grains with deformation bands. Cracking was widespread after 50 cycles. Grain boundary cracks were found in ≈15% of the small grains (< 20 µm) and they were mainly associated with high angle grain boundaries (>40º). Cracking was also found to occur by transgranular cracks parallel to the pyramidal slip bands or twin boundaries in large grains (>45 µm). The majority (>60%) of these large grains presented transgranular cracks after 50 cycles.