Abstract

This study investigates the rheological behavior and material extrusion performance of liquid isoprene rubber (LIR) compounds filled with carbon black (CB), silica (Si), and recycled crumb rubber (CR) fillers for potential additive manufacturing applications. The rheological properties of the LIR mixtures were characterized using flow curve analysis and temperature sweeps, identifying shear-thinning behavior and temperature-dependent viscosity ultimately reflecting the final dimensional tolerance of the prints. Vulcanization time (t90) was determined using oscillatory rheometry, and the effect of filler concentration on t90 was evaluated. Mechanical testing was conducted to assess the hardness and tensile properties. The results demonstrate the influence of filler concentration on the rheological properties, printability, and mechanical performance of the LIR compounds thus resulting in the printing of high-strength (σu > 5 MPa) isoprene rubber parts capable of being additively manufactured.

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