Abstract

Long-chain branching (LCB) is known as a suitable method to increase the melt strength behavior of linear polypropylene (PP), which is a fundamental weakness of this material. This enables the modification of various properties of PP, which can then be used—in the case of PP recyclates—as a practical “upcycling” method. In this study, the effect of five different peroxides and their effectiveness in building LCB as well as the obtained mechanical properties were studied. A single screw extruder at different temperatures (180 and 240 °C) was used, and long-chain branched polypropylene (PP-LCB) was prepared via reactive extrusion by directly mixing the peroxides. The peroxides used were dimyristyl peroxydicarbonate (PODIC C126), tert-butylperoxy isopropylcarbonate (BIC), tert-Butylperoxy 2-ethylhexyl carbonate (BEC), tert-amylperoxy 2-ethylhexylcarbonate (AEC), and dilauroyl peroxide (LP), all with a concentration of 20 mmol/kg. The influence of the temperature on the competitive prevalent reactions of degradation and branching was documented via melt mass-flow rate (MFR), rheology measurements, and gel permeation chromatography (GPC). However, via extensional rheology, strain hardening could be observed in all cases and the mechanical properties could be maintained or even improved. Particularly, PODIC C126 and LP signaled a promising possibility for LCB in this study.

Highlights

  • In 2018, the global production of plastic amounted to 359 million tons, in other words an increase in the order of 3% compared to 2017

  • Lagendijk et al [28] reported that the branched PP, which was modified with various structures of PODIC via reactive extrusion, showed a slightly lower mass-flow rate (MFR) compared to that of the linear PP

  • A high MFR value is the result of chain mobility because of the β-scission and, On other the one hand, a high MFR

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Summary

Introduction

In 2018, the global production of plastic amounted to 359 million tons, in other words an increase in the order of 3% compared to 2017. Various plastic products are used in a wide range of different applications. The three biggest markets of plastic products are packaging (39.9%), building and construction (19.8%), and automotive (9.9%). In these three areas, polypropylene (PP) is strongly represented, for example, in sectors such as food packaging, hinged caps, microwave containers, pipes, automotive parts, bank notes, etc. Taking into consideration the separation of low-density polyethylene (PE-LD) and high-density polyethylene (PE-HD) into two independent groups, PP 19.3%) was the most relevant polymer for the production of plastic products in 2018 [1].

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