Abstract

Electrodeposition of Ni–Fe soft magnetic alloy on copper and stainless steel substrates was performed in chloride bath. The deposition parameters such as current density, pH, temperature and deposition time have been investigated. From the investigation the optimized deposition parameters were current density 3.5 mA/cm2, pH 3, temperature 30 °C and deposition time 15 min. The Ni–Fe magnetic alloys deposited on copper and stainless steel substrates under optimized deposition parameters are subjected to various characterizations. The structural and surface morphology of the Ni–Fe films were detected by using X-ray diffractogram (XRD) and scanning electron microscope (SEM) respectively. The constituents in the films were determined by energy dispersive X-ray spectroscopy (EDAX) technique. The magnetic properties such as the coercivity (Hc) and saturation magnetization of the films were studied with the help of vibrating sample magnetometer (VSM). From the magnetic studies it is concluded that the grain size are create a considerable impact on magnetic behavior of the films on both the substrates. The films prepared on stainless steel substrate of 0.1 M concentration at optimized deposition parameters exhibits higher coercivity (5010 Oe) which seems to be ideal for magnetic sensor applications.

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