Influence of component parameters on propagation characteristics of foaming polyurethane grout in rock fractures

Abstract

Polyurethane grouting is an important technical solution used for seepage prevention and mechanical reinforcement of fractured rock. Various components of polyurethane grout significantly affect the grout properties and propagation behavior. The present study focuses on the crucial role of component parameters in controlling the propagation process and designing grouting parameters for foaming polyurethane grout. A coupled modeling approach combining chemical reactions and flow field analysis is developed to investigate the polyurethane foaming process. The proposed modeling approach is validated by comparing simulation results with experimental data from the literature. The influence of key component parameters: isocyanate index, initial water concentration and physical blowing agent, on the propagation characteristics (including propagation distance, maximum pressure, final density, reaction time and maximum temperature) of foaming polyurethane grout in rock fractures are further analyzed. The results reveal two distinct types of effects caused by the components, i.e., a monotonic relationship and a parabolic trend. Critical values are identified for the impact of isocyanate index on maximum propagation distance, final density and characteristic time, as well as for the influence of physical blowing agent on maximum propagation distance, final density and maximum pressure. Other parameters demonstrated a monotonic relationship. Additionally, a quantitative assessment is conducted to evaluate the impact of multiple components on propagation characteristics. The finding indicates that the initial water concentration has a significant effect on all properties, while isocyanate index exerts a more pronounced impact on reaction time and maximum temperature. The effect of the physical blowing agent is relatively minor compared to other factors. This study is helpful for material selection and proportioning of polyurethane grout in practical engineering applications.