Abstract

We reported the fracture behavior of multimodal AA7075-B4C composites with three types of coarse grains (CG, AA7075 powder-1 μm, AA7075 powder-10 μm, and as-cryomilled AA7075 powder) synthesized via cryomilling and plasma activated sintering. Our results indicated that the type (particle size) and weight fraction could affect the distribution of CGs, which in turn significantly affect the fracture behavior of multi-modal composites. Multiple voids were found in the vicinity of AA7075 powder-1 μm, leading to a limited plasticity even with a lower yield strength. AA7075 powder-10 μm (25%) could distribute homogeneously in the composites, resulting in a high yield strength (712 ± 24 MPa) with the plasticity of ~7.7%. The localized grain growth occurred during consolidation with addition of as-cryomilled AA7075 powder. Noted that once the continuous distribution of CGs were detected in the composites, the yield strength decrease dramatically. The CGs could enhance the plasticity by retarding the propagation of micro-cracks during deformation.

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