Abstract

In order to fabricate green composites without the emission of toxic volatile compounds, wood fiber (WF) biocomposites reinforced with polylactic acid (PLA) were prepared utilizing the traditional hot-press manufacturing process. The effect of adding ammonium lignosulfonate (AL) on the mechanical and dimensional properties of the biocomposites was investigated. When the mass ratio of WF to PLA is 7:3 and the AL mass percentage is in the range from 1 to 20wt%, the modulus of rupture of the WF/PLA/AL composites ranged from 21.95 to 36.96MPa, the modulus of elasticity ranged from 3078.6 to 4157.8MPa and the internal bonding strength ranged from 0.69 to 1.71MPa, which showed a 4.0–75.1% increase in modulus of rupture, a 3.5–39.8% increase in modulus of elasticity and a 21.5–201.2% increase in internal bonding strength compared to the corresponding WF/PLA composites due to the reinforcing effect of AL. However, AL negatively affected the dimensional properties of the biocomposites. The thickness swell of the WF/PLA/AL composites ranged from 18.7 to 43.5% and the water absorption ranged from 47.1 to 78.9%. The thickness swell, water absorption and contact angle of the WF/PLA/AL composites increased with the AL mass percentage due to its high hydrophilicity, resulting in a 1.1–132.6% and a 3.4–67.4% increase in thickness swell and water absorption, respectively. AL had a positive effect on the crystallinity of the biocomposites due to its good surface activity as long as the AL mass percentage was below 20wt%. The fractured surface of the WF/PL/AL composites clearly showed that a strong bond (mechanical interlocking and/or chemical bonding) exists at the interface resulting in an effective stress transfer.

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