Influence of additive manufacturing processes on the microstructure and magnetic properties of Co-Ni-Ga shape memory Heusler alloy

Abstract

High-temperature shape memory alloys (HT-SMAs) are required in specific automotive, aerospace or energy applications [1], [2]. Common binary Ni-Ti SMAs are characterized by a limited transformation temperature and, thus, cannot be used for applications operating at 100°C or above. Ternary elements (Pt, Au, Hf, Zr) can be added to increase the transformation temperature [3]. The ternary Ni-Ti-Hf alloy is currently the most promising candidate material, however, pronounced brittleness and high costs due to the significant amount of Hf hinders its technological breakthrough. Alternative HT-SMAs are Co-Ni-Ga Heusler alloys. These materials undergo a first-order magnetostructural transformation (FOMST) from high-temperature B2-ordered austenite to tetragonal L10 low-temperature martensite [4]. A fully reversible superelastic response up to 500°C as well as excellent cyclic stability up to temperatures of 100°C have been reported for single-crystals [5]. However, polycrystalline Co-Ni-Ga suffers from intergranular cracking and a premature failure after several transformation cycles due to the anisotropic volume change of randomly crystallographic orientated grains.Many efforts in the fields of grain boundary and microstructure engineering have been done to synthesize HT-SMAs with favorable grain boundary configuration in order to fully prevent intergranular cracking and premature failure. It was reported that a columnar-grained microstructure with strong <001> texture and straight low-angle grain boundaries can overcome the structural and functional limitations in Cu-based SMAs [6].Additive manufacturing (AM) is a very promising technique to synthesize HT-SMA since it allows a direct microstructure design. Selective laser melting (SLM) and directed energy deposition (DED) are two common AM techniques for metallic alloys. During the SLM process, pre-alloyed powder is molten layer-by-layer using a laser system operating under inert gas atmosphere to prevent oxidation. Microstructure can be directly tailored by different processing parameters like laser power, scanning velocity and scanning path. In contrast to the powder-bed based SLM, DED is a powder-stream based process using nozzles to directly transfer the powder material into a focused laser beam. Similar to the SLM process the microstructure can be directly tailored by varying the processing parameters such as laser power and scanning speed.In our present work, we compare the microstructure and magnetic properties of Co49Ni21Ga30 alloys processed by SLM and DED with single crystals as well as polycrystalline material prepared by conventional casting. The preferred columnar-grained microstructure could be obtained by proper choice of processing parameters for the different AM techniques [7], [8]. Fig. 1 shows the microstructure of Co-Ni-Ga fabricated by SLM. The electron backscatter diffraction (EBSD) analysis of the cross-section shows a polycrystalline columnar-grained microstructure along the building direction (BD) [7]. A similar columnar-grained microstructure is also observed in the DED processed material [8]. In addition, the DED sample is characterized by a strong <001> texture along BD. Due to these highly anisotropic microstructures, AM processed Co-Ni-Ga obtained by both, SLM and DED, shows excellent HT-SMA properties without any post-processing [7], [8].To study the FOMST in more detail, temperature and field-dependent magnetization measurements were performed. Fig. 2 shows the temperature-dependent magnetization of additively processed samples, polycrystalline material in the as-cast condition and in a single crystalline state for different orientations. The SLM sample reveals the largest transition width and thermal hysteresis while the DED sample provides for a transformation behavior being very similar to the cast and single crystalline counterparts. Since the transformation behavior depends on parameters such as grain size, residual stresses, defects and precipitates [9] the influence of the processing parameters on these parameters is essential to understand the FOMST and functional properties in Co-Ni-Ga in more detail.This work was supported by the ERC Advanced Grant "CoolInnov" (No 743116), the CRC/TRR 270 “HoMMage” (DFG). TN acknowledges funding by DFG (No 398899207). **