Abstract

In metal machining processes, it is necessary to study the vibration phenomena which take place in cutting area between the cutting tool and the workpiece in order to ascertain the factors that affect them. Subject of this paper is the analysis of the influence of vibration phenomena during micro-milling on chip formation mechanisms and thereby on the workpiece topomorphy. In particular, the cutting parameters, such as the cutting speed, the feed rate and the axial cutting depth, which affect the workpiece topomorphy are experimentally studied. Based on cutting force measurements correlated with the workpiece topomorphy under various cutting process parameters useful results are extracted. In this way, the impact of vibration phenomena, taking place in micro-milling due to the cutting process, on the workpiece topomorphy can be evaluated.

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