Infiltration of fibrous preforms by a pure metal: Part II. Experiment

Abstract

In a previous paper, a theory was developed to describe the flow of a pure metal into a fibrous preform. This paper presents experimental data to test the results of the theory for pure aluminum flowing into fibrous alumina preforms. An apparatus was designed and built for unidirectional infiltration under constant pressure and carefully controlled temperature parameters. A sensor was also developed to measure the position of the liquid metal in the fibrous preform during the experiment. This technique enabled quantitative comparison of theory and experiment. Experimental data are reported for the infiltration by 99.999 and 99.9 wt pct pure aluminum of SAFFIL alumina fibers fabricated into two-dimensionally random preforms. Fiber volume fraction was varied from 0.22 to 0.26, fiber preheat temperature was varied from approximately 483 to 743 K, and metal superheat was varied from 20 to 185 K. Infiltration pressure was varied from 1 to 4.5. MPa (145 to 650 psi). Agreement between theory and experiment was very good under all the experimental conditions studied for the 99.999 wt pct pure matrix. The impurity level of the metal was found to influence infiltration significantly. The measured perform permeability for 99.9 wt pct aluminum was much lower than that for 99.999 wt pct aluminum.