Abstract

This article presents a simple, low-cost, and effective method for the early diagnosis of stator short-circuit faults. The approach relies on the combination of an induction motor mathematical model and parameter estimation algorithm. The kernel of the method is the efficient search for the characteristic parameters that indicate stator short-circuit faults. However, the non-linearity of a machine model may imply multiple local minima of an objective function implemented in the estimation algorithm. Taking this into consideration, the suitability of two industry-proven optimization algorithms (pattern search algorithm and genetic algorithm) as applied in the proposed condition monitoring method was investigated. Experimental results show that the proposed diagnosis method is capable of detecting stator short-circuit faults and estimating level and location of faults. The study also indicates that the proposed method is robust to motor parameters offset and unbalanced voltage supply. Application of the pattern search algorithm is suitable for a continuous monitoring system, where the previous result can be used as starting point of the new search. The genetic algorithm requires longer computation time and is suitable for the offline diagnostic system. It is not sensitive to the starting point, and achieving global solution is guaranteed.

Highlights

  • Duan and ZIVANOVICInduction motors are the most widespread rotating electric machines in industry due to their efficient and cost-effective performance

  • Induction machine stator fault diagnosis is achieved by estimating the selected set of the machine model parameters using voltage and current signals recorded at machine power supply terminal

  • The pattern search algorithm (PSA) and genetic algorithm (GA) are applied in the parameter estimation method

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Summary

Introduction

Induction motors are the most widespread rotating electric machines in industry due to their efficient and cost-effective performance. Induction motor faults are diagnosed by monitoring a variety of fault signatures extracted from the current signal, such as current Park’s vector [6], current-envelope analysis [7], phase-shift analysis [8], residual saturation harmonics [9], current residue decomposition [10], and the symmetrical component analysis [11] These methods are conducted in either time-domain or frequencydomain. GA requires longer computation time to estimate parameters, it guarantees detection of a global minimum We applied these two optimization algorithms to estimate parameters describing various stator fault conditions of an induction motor under different loading levels. Practical results obtained in the laboratory environment by using both PSA and GA algorithms for the stator fault diagnostic task are analyzed and compared in terms of accuracy and computational cost

Mathematical model of a stator short circuit fault in an induction motor
Stator short circuit fault diagnosis using parameter estimation
Experimental Results and Discussion
Conclusion
Full Text
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