Abstract

This study explores an optimistic approach for large-scale hydrogen production by employing electrocatalysts based on nickel, cobalt, iron, and aluminum oxides as alternatives to costlier metals. This approach offers a cost-effective solution to electrolysis in water media for hydrogen production. This investigation is focused on the electrolysis process, engaging NiO–Al2O3–CoO–Fe2O3 in 1M solution of NaOH and KOH. The environmental and economic analyses are conducted to evaluate the overall effect and cost-effectiveness of the electrolysis process. These findings provide valuable insights into the performance, feasibility, and challenges of using oxides of aluminum, nickel, iron, and cobalt in electrolysis for hydrogen production. The structural and morphological analyses of metal oxides are conducted using XRD and SEM tools, which showed reduced crystallinity and open pore structure of the samples. Cyclic Voltammetry (CV), Electrochemical Impedance Spectroscopy (EIS), and Linear Sweep Voltammetry (LSV) revealed a higher electrocatalytic activity, a larger electrochemical active surface area, a higher current density, and a high density of active sites of NiO–Al2O3–CoO–Fe2O3 composite. Electrode 1 of the composite catalyst produced 500 ml of hydrogen after 30 min of the process, while electrodes 2 and 3 produced 263 and 249 ml of hydrogen, respectively. This study also elucidated the electrocatalytic mechanism involved in water splitting using these composite materials.

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