Abstract

Being insoluble in the oxidize form, indigo dye must be solubilized by reduction for it to penetrate textile. One of the procedures is the reduction by natural bacterial fermentation. Sukumo, composted leaves of Polygonum tinctorium, is a natural source of indigo in Japan. Although sukumo has an intrinsic bacterial seed, the onset of indigo reduction with this material may vary greatly. Certain additives improve indigo fermentation. Here, we studied the effects of Indigofera tinctoria leaf powder (LP) on the initiation of indigo reduction, bacterial community, redox potential (ORP), and dyeing intensity in the initial stages and in aged fermentation fluids prepared with sukumo. I. tinctoria LP markedly decreased ORP at day 1 and stabilised it during early fermentation. These effects could be explained by the phytochemicals present in I. tinctoria LP that act as oxygen scavengers and electron mediators. Using next generation sequencing results, we observed differences in the bacterial community in sukumo fermentation treated with I. tinctoria LP, which was not influenced by the bacterial community in I. tinctoria LP per se. The concomitant decrease in Bacillaceae and increase in Proteinivoraceae at the onset of fermentation, increase in the ratio of facultative to obligate anaerobes (F/O ratio), or the total abundance of facultative anaerobes (F) or obligate anaerobes (O) (designated F + O) are vital for the initiation and maintenance of indigo reduction. Hence, I. tinctoria LP improved early indigo reduction by decreasing the ORP and hasten the appropriate transitions in the bacterial community in sukumo fermentation.

Highlights

  • Indigo is one of the oldest dyes in human history

  • Samples of the early fermentation phase of Experiment 1 were observed to determine the effect of I. tinctoria leaf powder (LP) on the bacterial community

  • The present study examined the effects of the I. tinctoria LP addition on the initial steps of sukumo-based indigo fermentation

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Summary

Introduction

Indigo is one of the oldest dyes in human history. It was used in many ancient civilisations around the world (Chavan, 2015). Natural indigo is extracted from various plants. The requirement for natural indigo declined after the first commercially available synthetic indigo was developed and commercialised in 1890. Synthetic indigo has almost entirely replaced natural indigo (Chavan 2015; Głowacki et al 2012). The global indigo production is in the thousands of tonnes. More indigo is manufactured than any other dye worldwide and it is used mainly to dye denim for blue jean fabrication (Głowacki et al 2012). Synthetic indigo production generates environmentally harmful chemicals (Hus et al 2018)

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