Abstract

The indentation behaviour of aluminium foams at low velocity (10 m/s ∼ 30 m/s) was investigated both in experiments and numerical simulation in this paper. A flat-ended indenter was used and the force-displacement history was recorded. The Split Hopkinson Pressure bar was used to obtain the indentation velocity and forces in the dynamic experiments. Because of the low strength of the aluminium foam, PMMA bar was used, and the experimental data were corrected using Bacon's method. The energy absorption characteristics varying with impact velocity were then obtained. It was found that the energy absorption ability of aluminium foam gradually increases in the quasi-static regime and shows a significant increase at ∼10 m/s velocity. Numerical simulation was also conducted to investigate this process. A 3D Voronoi model was used and models with different relative densities were investigated as well as those with different failure strain. The indentation energy increases with both the relative density and failure strain. The analysis of the FE model implies that the significant change in energy absorption ability of aluminium foam in indentation at ∼10 m/s velocity may be caused by plastic wave effect.

Highlights

  • As a lightweight energy-absorbing material, aluminium foam has been widely used in automotive industry and aerospace engineering [1] Researchers showed more and more interests in mechanical properties of this material, especially the energy-absorbing mechanism

  • Empirical formulas were obtained to describe the relationship between the indentation energy and the indentation velocities

  • A steel plate with thickness of 2 mm was used as indenter and was attacthed to the end of incident bar of SHPB system

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Summary

Introduction

As a lightweight energy-absorbing material, aluminium foam has been widely used in automotive industry and aerospace engineering [1] Researchers showed more and more interests in mechanical properties of this material, especially the energy-absorbing mechanism. When this material is frequently used in blast-protected devices [2], indentation becomes a potential mode of failure. The SHPB (Split Hopkinson Pressure bar) was used in indentation tests and an FEM model was established to investigate the energy absorption ability at the velocity of 10∼30 m/s. Empirical formulas were obtained to describe the relationship between the indentation energy and the indentation velocities

Materials and specimens
Experimental method
Compression and indentation forces
Compression Tests
Variation of Energy
FEM analysis
Conclusions
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