Abstract

We report a systematic study into the effects of long low temperature (≤500 °C) annealing on the lifetime and interstitial iron distributions in as-grown multicrystalline silicon (mc-Si) from different ingot height positions. Samples are characterised in terms of dislocation density, and lifetime and interstitial iron concentration measurements are made at every stage using a temporary room temperature iodine-ethanol surface passivation scheme. Our measurement procedure allows these properties to be monitored during processing in a pseudo in situ way. Sufficient annealing at 300 °C and 400 °C increases lifetime in all cases studied, and annealing at 500 °C was only found to improve relatively poor wafers from the top and bottom of the block. We demonstrate that lifetime in poor as-grown wafers can be improved substantially by a low cost process in the absence of any bulk passivation which might result from a dielectric surface film. Substantial improvements are found in bottom wafers, for which annealing at 400 °C for 35 h increases lifetime from 5.5 μs to 38.7 μs. The lifetime of top wafers is improved from 12.1 μs to 23.8 μs under the same conditions. A correlation between interstitial iron concentration reduction and lifetime improvement is found in these cases. Surprisingly, although the interstitial iron concentration exceeds the expected solubility values, low temperature annealing seems to result in an initial increase in interstitial iron concentration, and any subsequent decay is a complex process driven not only by diffusion of interstitial iron.

Highlights

  • Multicrystalline silicon is used in more than half of photovoltaic cells produced currently

  • We report a systematic study into the effects of long low temperature ( 500 C) annealing on the lifetime and interstitial iron distributions in as-grown multicrystalline silicon from different ingot height positions

  • Samples are characterised in terms of dislocation density, and lifetime and interstitial iron concentration measurements are made at every stage using a temporary room temperature iodine-ethanol surface passivation scheme

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Summary

Introduction

Multicrystalline silicon (mc-Si) is used in more than half of photovoltaic cells produced currently. Compared to single crystal silicon, it has a lower production cost, but leads to cells with lower efficiencies. One reason for this is that mc-Si contains higher concentrations of defects which act as recombination centres and reduce the minority carrier lifetime ( referred to as just “lifetime”). Controlling these defects is key to optimising the efficiency of mc-Si solar cells. Extrema at the bottom and top of ingots are sometimes referred to as “red zones” when their lifetime is too low for the use in solar cells. Iron, which is one of the most harmful and ubiquitous impurities, can be present in cast mc-Si in concentrations of 1014 to 1015 cmÀ3.14,16 Most of this iron is tied up in a relatively small number of precipitates, and the bulk iron concentration in the form of interstitial iron (Fei) or FeB pairs is typically only a small fraction (

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