Abstract

Preventive maintenance activities require a tool to be offline for long hour in order to perform the prescribed maintenance activities. Although preventive maintenance is crucial to ensure operational reliability and efficiency of the tool, long hour of preventive maintenance activities increases the cycle time of the semiconductor fabrication foundry (Fab). Therefore, this activity is usually performed when the incoming Work-in-Progress to the equipment is forecasted to be low. The current statistical forecasting approach has low accuracy because it lacks the ability to capture the time-dependent behavior of the Work-in-Progress. In this paper, we present a forecasting model that utilizes machine learning method to forecast the incoming Work-In-Progress. Specifically, our proposed model uses LSTM to forecast multistep ahead incoming Work-in-Progress prediction to an equipment group. The proposed model's prediction results were compared with the results of the current statistical forecasting method of the Fab. The experimental results demonstrated that the proposed model performed better than the statistical forecasting method in both hit rate and Pearson's correlation coefficient, r.

Highlights

  • In semiconductor manufacturing, preventive maintenance (PM) is an activity that takes the entire tool offline to carry out prescribed maintenance activity in order to maintain or increase the operational efficiency and reliability of the tool and minimizes unanticipated failures due to faulty parts [1]

  • T 1 where MOVE denotes the number of wafer moved per hour, t1 refers to the first hour the data are collected, and t24 refers to the twenty-fourth hour the data are collected

  • Parameter size selection is done by selecting the lowest root-mean-squared error (RMSE) among the three experimental runs followed by examining the graphs of the supervised-learning result of the same run that produced the lowest RMSE. e desired supervised-learning graph should resemble the pattern illustrated in Figure 7. e parameter size combinations that do not meet the required pattern will be discarded

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Summary

Introduction

Preventive maintenance (PM) is an activity that takes the entire tool offline to carry out prescribed maintenance activity in order to maintain or increase the operational efficiency and reliability of the tool and minimizes unanticipated failures due to faulty parts [1]. If there are insufficient back-up tools to process the incoming Work-in-Progress (IWIP) when the tool is taken offline for PM activities, a WIP bottleneck situation will be created which affects the linearity of the WIP distribution in the line. Us, it is necessary to do proper PM planning to minimize cycle time impact while ensuring the tool is operational reliable. To achieve this goal, PM should be done when the tool group has low IWIP. The IWIP to a tool group has high variations as it is influenced by the conditions of the tools supplying the WIP to it, and various lots dispatching decision that changes dynamically every day

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