In-situ upgrading of Egyptian heavy crude oil using matrix polymer carboxyl methyl cellulose/silicate graphene oxide nanocomposites

Abstract

This study delves into catalytic aquathermolysis to enhance the economic viability of heavy oil production by in-situ upgrading technique. It is known that introducing nanocatalysts would promote the aquathermolysis reaction. Therefore, in this study, the effect of matrix polymer carboxyl methyl cellulose/silicate graphene oxide nanocomposites (CSG1 and CSG2) in the catalytic aquathermolysis of Egyptian heavy crude oil was studied. Characterization techniques including Fourier-transform infrared (FTIR), X-ray diffraction (XRD), Dynamic light scattering (DLS), Brunauer–Emmett–Teller (BET) surface area analysis, Scanning electron microscopy (SEM), and thermogravimetric analysis (TGA) were used to evaluate the structure of the synthesized nanocomposites. Results reveal CSG2 has higher crystallinity and superior dispersion compared to CSG1, and both exhibited a good stability in aqueous suspensions. CSG2 enriched with graphene oxide, demonstrates superior thermal stability, suitable for high-temperature applications such as catalytic aquathermolysis process. Single factor and orthogonal tests were used to assess the catalytic aquathermolysis performance of the prepared nanoparticles. The obtained results revealed that the optimum conditions to use CSG1 and CSG2 are 40% water concentration, 225 °C temperature, and 0.5 wt% catalyst percentage. Where, CSG2 showed better viscosity reduction (82%) compared to CSG1 (62%), highlighting its superior performance in reducing the viscosity of heavy oil. Numerical results from SARA analysis, gas chromatography, and rheological testing confirmed the catalytic aquathermolysis's efficacy in targeting asphaltene macromolecules and producing lighter hydrocarbon fractions.