Abstract

A typical heat treatment for a low alloy steel will often involve a quenching heat treatment step, in which the steel is cooled from high temperatures to trigger austenite decomposition. The particular cooling rate during the quenching step can have a marked influence on the phase transformations taking place, and the resulting steel microstructure and mechanical properties. Although methods such as dilatometry have been available for many decades to characterise continuous-cooling transformation (CCT) behaviour in steels, the use of in situ synchrotron X-ray diffraction (SXRD) to elucidate CCT behaviour in a systematic way has not been reported.In this work, we measure the CCT behaviours of two pressure vessel steels in situ using simultaneous dilatometry and SXRD. Both steels are subject to austenitisation followed by quenching at a range of cooling rates. On comparing results from SXRD and dilatometry, it is found that recorded starts of transformations appear to be in good agreement. However, calculations of phase fractions derived from dilatometry data significantly overestimate the fraction of ferrite that forms in comparison to SXRD when the formation involves the partitioning of carbon. This happens for two reasons: first, because the method to extract ferrite volume fractions from dilatometry data generally ignores the presence of any retained austenite at low temperatures, and second, because analyses of dilatometry data do not account for the expansion of the austenite during transformation due to enrichment in carbon. This enrichment leads to an increase in strain, and the standard analysis method falsely attributes this increase to ferrite formation, thereby overestimating it. The results highlight that caution must be exercised when interpreting the results of dilatometry, since levels of ferrite (especially diffusively-formed) and retained austenite are important quantities for the prediction of mechanical behaviour, and they are not readily quantified by the analysis of dilatometry data alone.

Highlights

  • Most low alloy steels are subject to a heat treatment that involves austenitisation, quenching and tempering

  • This happens for two reasons: first, because the method to extract ferrite volume fractions from dilatometry data generally ignores the presence of any retained austenite at low temperatures, and second, because analyses of dilatometry data do not account for the expansion of the austenite during transformation due to enrichment in carbon

  • In order to subject the samples to well-defined heat treatments, whilst simultaneously recording diffraction patterns using synchrotron X-ray diffraction (SXRD) and change in length using dilatometry in situ, a BAHR DIL-805 pushrod dilatometer located on the P07 High-Energy Materials Science (HEMS) beamline at the Deutsches ElektronenSynchrotron facility (DESY, Germany) was used

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Summary

Introduction

Most low alloy steels are subject to a heat treatment that involves austenitisation, quenching and tempering. Whilst a few studies have given attention to transformation behaviour on cooling (e.g., in the welding studies), to the authors' knowledge there is no published record of applying SXRD to measure steel CCT behaviour systematically (i.e., across a range of constant cooling rates) This presents a unique and important opportunity. Two pressure vessel low alloy steels are subject to a CCT investigation in which the transformations are monitored in situ using simultaneous SXRD and dilatometry. This has enabled a direct comparison between dilatometry and SXRD results to be made and discussed. Comparisons are made to results obtained by conventional metallographic examination

Material and Heat Treatments
Synchrotron XRD
Dilatometry
Metallography and thermal etching
Results
Ferrite volume fraction
Austenite lattice parameters and peak shapes during cooling
Retained austenite and lattice parameters at room temperature
Strain profiles
Ferrite volume fraction trends
Retained austenite and its enrichment in carbon
Summary and conclusions
Full Text
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