Abstract

Heterogeneity in the final product of flash sintering is a significant limitation for massive development. Synchrotron radiation computed tomography (SR-CT) was initially used to investigate the in-situ experiment of potassium-niobate (KNbO3) prepared by microwave flash sintering, revealing the temporal evolution of KNbO3 microstructure. The study has revealed the critical role of spatial arrangement between incompact particles and sintered agglomerates in achieving homogeneity in flash-sintered samples. Particles located the angle formed by the sintered agglomerate are more likely to experience electric field concentration, resulting in densification, and the densification rate decreases as the increases of angle size formed by the dense sintered agglomerates. This letter highlights that the presence of particles between sintered agglomerates is a significant factor contributing to heterogeneous sintering. The phenomenon is explained through a combination of experiments and simulation, which holds promise for enhancing the homogeneity of the sintering process.

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