In-situ emulsification in low-tension surfactant/polymer systems: Impacts on enhanced oil recovery

Abstract

The flow of two immiscible liquids in porous media can lead to fluid mixing, resulting in emulsions—where one phase is dispersed as droplets in the other. In reservoir rocks, natural surfactants and polar molecules, like asphaltenes, can promote oil–water emulsion formation. During chemically enhanced oil recovery processes (CEOR) such as surfactant, alkali, or surfactant-alkali flooding, in-situ emulsification is often seen as key to enhancing frontal stability and facilitating the piston-like displacement of oil by water. However, this work reports a minimal effect of in-situ emulsification on oil production during surfactant-polymer (SP) flooding. Experimental studies show this by injecting prepared emulsions into a multi pressure-tap core holder and examining emulsion formation in one reservoir core before moving it into a second core for oil displacement. This helps us understand the specific role of emulsions in oil mobilization. Factors like surfactant concentration, interfacial tension, and the timing of introducing the surfactant-polymer solution do influence the intensity of in-situ emulsification. Yet, the incremental oil recoveries show no significant differences. Through similar experiments, it is observed that ultra-low interfacial tension (IFT) in our surfactant-polymer system is the primary mechanism for oil mobilization. The slight increase in pressures suggests that in-situ emulsification has a limited role in increasing flow resistance during the ultra-low IFT SP flood process, potentially not improving the swept volume. This research can guide the development of systematic approaches to analyze the effects of in-situ emulsification on oil mobilization and evaluate chemical flooding processes.