In-situ electrical conductivity monitoring of slag solidification during continuous cooling for slag recycling

Abstract

Large volumes of steel slag are produced annually, leading to significant environmental protection and sustainable development issues. An online technology to monitor the solidification process of steel slag can assist in obtaining the right mineralogy to valorize these slags or render them harmless. For this purpose, we investigated the electrical properties and microstructural relationships of a CaO-Al2O3-SiO2-MgO (CASM) slag during cooling using an innovative setup. The electrical impedance was determined over the frequency range of 20 Hz to 300 kHz at two cooling rates, and the solidification behaviour was observed simultaneously by confocal scanning laser microscopy (CSLM). Four zones can be distinguished in the conductivity-temperature curves for the slag cooled at 10 °C/min, whereas only two distinct zones are visible at 100 °C/min. The liquid fraction of the slag has a significant impact on the slag conductivity during cooling. The electrical conductivity is, therefore, an accurate indicator of the solidification degree. Different theoretical and empirical models were evaluated on their ability to relate the bulk conductivity of the slag to the liquid fraction. The empirical Archie’s model proved to be the most suitable model for relating the bulk conductivity of the slag to the liquid fraction. In-situ electrical conductivity measurements during cooling can provide an online assessment of the slag solidification process, including indicating the appearance of solid precipitates, monitoring the growth of crystals, indicating complete solidification when no liquid phase remains, and indicating the cooling rate.