In-plane 2-D patterning of microporous layer by inkjet printing for water management of polymer electrolyte fuel cell

Abstract

An appropriate water balance between the conservation of the membrane humidity and the reduction of excess water in the cell remains a key challenge for commercialization of polymer electrolyte fuel cells (PEFCs). Here, we report a microporous layer (MPL) consisting of line patterns with different morphologies by using inkjet printing method, which provides a better water transport pathway not limiting by mass transport for reactant gases to reach the catalyst layer. The pattern-MPL coated on the gas diffusion backing layer (P-GDL) increases the power performance at 50 and 32% RH conditions comparing to commercial one (SGL, 39BC). This result suggests that the in-plane different porous pattern of MPL possesses the significant potential to improve the PEFCs performance with the water balance in the membrane/electrode assembly (MEA).