Abstract

In order to decrease moisture uptake and hence provide rigidity and dimensional stability in a nylon-6 block copolymer (NBC), powdered phenolic resin was incorporated into the formulation as a filler and processed by reaction injection molding. A novolac resin was cured with hexamethylenetetramine to produce the phenolic resin, which was modified with diethylamine in order to remplaced the OH groups by diethylamine groups. 5% by weight of modified and unmodified powdered phenolic resin was used as a filler in the nylon-6 block copolymers, and reinforced-nylon-6 block copolymer plaques were produced by reaction injection molding at 145°C. The materials were characterized by dynamic mechanical thermal analysis (DMTA), and their flexural modulus, impact test, and dimensional stability were evaluated. In unmodified phenolic-resin-reinforced nylon-6 block copolymer, water absorption was decreased by 90% compared with the NBC without filler. Two mechanisms of interaction between the NBC and the phenolic resin have been proposed. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 70: 1811–1816, 1998

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