Improvement and validation of a physically based model for the shear and transverse crushing of orthotropic composites

Abstract

This paper details a complete crush model for composite materials with focus on shear dominated crushing under a three-dimensional stress state. The damage evolution laws and final failure strain conditions are based on data extracted from shear experiments. The main advantages of the current model include the following: no need to measure the fracture toughness in shear and transverse compression, mesh objectivity without the need for a regular mesh and finite element characteristic length, a pressure dependency of the nonlinear shear response, accounting for load reversal and some orthotropic effects (making the model suitable for noncrimp fabric composites). The model is validated against a range of relevant experiments, namely a through-the-thickness compression specimen and a flat crush coupon with the fibres oriented at 45° and 90° to the load. Damage growth mechanisms, orientation of the fracture plane, nonlinear evolution of Poisson's ratio and energy absorption are accurately predicted.