Improved Thermodynamic Descriptions of Carbides in Ni-Based Superalloys

Abstract

The Ni-based superalloy René 41 has sparked recent interest for applications in next-generation aircraft engines due to its high-temperature strength that is superior to all similar grades. These desirable properties are achieved by careful control of the microstructure evolution during thermomechanical processing, and this is commonly informed by simulations. In particular, the grain boundary carbides M6C and M23C6 play an essential role in controlling the grain size and strength of the final product. Therefore, a solid understanding of the thermodynamic stability and thermokinetic evolution of these carbides is essential. However, thermokinetic simulations using existing thermodynamic databases have been demonstrated to have discrepancies between thermodynamic stabilities and experimental observations. Here, we collected a new experimental time–temperature–precipitation diagram. In conjunction with improved crystallographic descriptions, these experimental results are used to modify a CALPHAD database for M6C and M23C6. The modified database correctly identifies temperature regions with rapid carbide precipitation kinetics. Further, kinetic simulations and strengthening models successfully predict the hardness increase due to γ′ precipitation. The modified database has been applied to Udimet 700, Waspaloy, and Haynes 282, demonstrating improved results. These updates will facilitate more accurate simulations of the microstructure evolution during thermomechanical processing of advanced Ni-based superalloys for aerospace and other applications.