Abstract

The impact of a reduced package stray inductance on the switching performance of fast power MOSFETs is discussed applying advanced 3D packaging technologies. Starting from an overview over new packaging approaches, a solder bump technology using a flexible PI substrate is exemplarily chosen for the evaluation. Measurement techniques to determine the stray inductance are discussed and compared with a numerical solution based on the PEEC method. Experimental results show the improvement of the voltage utilization while there is only a slight impact on total switching losses.

Highlights

  • Fast power MOSFETs in the voltage class up to 100 V realize very high current and power densities while at the same time switching transients achieve times below 50 nanoseconds

  • Starting from an overview over new packaging approaches, a solder bump technology using a flexible PI substrate is exemplarily chosen for the evaluation

  • Measurement techniques to determine the stray inductance are discussed and compared with a numerical solution based on the PEEC method

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Summary

INTRODUCTION

Fast power MOSFETs in the voltage class up to 100 V realize very high current and power densities while at the same time switching transients achieve times below 50 nanoseconds. Apart from the LTJT, most of the proposed packaging solutions concentrate on a substitution of the wire bonds including alternatives like ribbon bonding [12] or spring contacts as well as planar interconnect technologies in 3dimensional stacked assemblies The latter include solutions with a prestructured circuit board, for example, a copper frame, a flexible substrate, or a second DBC that is usually soldered to the top side of the dice by solder bumping. There are several advantages anticipated from 3D sandwich assemblies including higher power density due to a compact layout, reduced interconnect resistances, and higher current rating compared to wire bonds as well as less parasitic stray inductance giving improved switching behavior and reduced overvoltage. DBC (c) Die bond on the DBC with flex deformation (thin Cu metallization) or die bond with preformed flex Figure 1: Process flow of the flip chip technology. (Right figures: photographs showing the prototype during the assembly process: (a) bumped MOSFET, (b) chips soldered to the flex, (c) complete assembly)

Flip chip-technology using a flexible PI substrate
Geometric and electric characteristics
MEASUREMENT OF THE STRAY INDUCTANCE
Double-pulse measurements
50 UDS ID
Externally switched current
Impedance analyzer
NUMERICAL CALCULATION OF THE STRAY INDUCTANCE
IMPACT OF THE STRAY INDUCTANCE ON THE SWITCHING CHARACTERISTICS
Voltage overshoot during switching
Switching energies
Findings
SUMMARY

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