Abstract

Methanol is considered as a potential hazard in the methanol-induced yeast expression of food-related enzymes. To increase the production efficiency of recombinant proteins in Pichia pastoris without methanol induction, a novel dual-plasmid system was constructed, for the first time, by a combining the strategies of genomic integration and episomal expression. To obtain a high copy number of the target gene, the autonomously replicating sequence derived from Kluyveromyces lactis (PARS) was used to construct episomal vectors carrying the constitutive promoters PGAP and PGCW14. In addition, an integrative vector carrying the PGCW14 promoter was constructed by replacing the PGAP promoter sequence with a partial PGCW14 promoter. Next, using xylanase XynA from Streptomyces sp. FA1 as the model enzyme, recombination strains were transformed with different combinations of integrating and episomal vectors that were constructed to investigate the changes in the protein yield. Results in shake flasks indicated that the highest enzyme yield was achieved when integrated PGAP and episomal PGCW14 were simultaneously transformed into the host strain. Meanwhile, the copy number of xynA increased from 1.14 ± 0.46 to 3.06 ± 0.35. The yield of XynA was successfully increased to 3925 U·mL−1 after 102 h of fermentation in a 3.6 L fermenter, which was 16.7-fold and 2.86-fold of the yields that were previously reported for the constitutive expression and methanol-induced expression of the identical protein, respectively. Furthermore, the high-cell-density fermentation period was shortened from 132 h to 102 h compared to that of methanol-induced system. Since the risk of methanol toxicity is removed, this novel expression system would be suitable for the production of proteins related to the food and pharmaceutical industries.

Highlights

  • The methylotrophic yeast Pichia pastoris, one of the most effective and convenient industrial expression systems [1,2,3,4,5], has been widely used for the production of various heterologous proteins because of its unique advantages, including simple nutritional requirements, growth to a very high cell density, simple purification methods, diverse post-transcriptional modifications, and tight regulation of the induction process [6,7,8]

  • Expression systems carrying PGCW14 are expected to replace those carrying PAOX for the large-scale production of heterologous proteins, proteins used in the food and healthcare industries, which need higher safety requirements [29,30,31]

  • The expression levels of XynA in strains containing different episomal and integrative vectors carrying PGAP and PGCW14 promoters were compared at a shake flask scale

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Summary

Introduction

The methylotrophic yeast Pichia pastoris, one of the most effective and convenient industrial expression systems [1,2,3,4,5], has been widely used for the production of various heterologous proteins because of its unique advantages, including simple nutritional requirements, growth to a very high cell density, simple purification methods, diverse post-transcriptional modifications, and tight regulation of the induction process [6,7,8]. Many proteins have been successfully expressed using the PAOX promoter, the use of methanol in large-scale production processes has many drawbacks, including difficulty in measuring the concentration of methanol because of its volatility, the potential fire hazard, and unsuitability for production of food proteins because of its toxicity [6,21]. These serious disadvantages of the PAOX promoter have prompted research on other promoters. Expression systems carrying PGCW14 are expected to replace those carrying PAOX for the large-scale production of heterologous proteins, proteins used in the food and healthcare industries, which need higher safety requirements [29,30,31]

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