Improved Production of Large and Multi-Directional Homogeneous Optical Glass: SCHOTT N-BK7® for Challenging Applications

Abstract

In many applications, the spatial refractive index variation – called homogeneity – within a measurement aperture either in one or two directions is important. Typical application examples are prisms in ultra-precision metrology with stability in multiple directions. Large lenses are used in artificial laser guide star systems for atmospheric correction in large telescopes. The challenge of enabling highest refractive index homogeneities requires tight control of all production steps from melting to hot forming and fine annealing. Large optical formats can be produced as singular castings in moulds up to 1.2 m in diameter and 250 mm thickness. Smaller formats are available as blocks produced in dimensions of approx. 250 x 250 x 180 mm3. A more economic and ecologic way is the production of continuous strips of glass up to approx. 500 mm width and 120 mm thickness. Recently SCHOTT has improved the homogeneity of these continuously produced jumbo strips significantly. Now homogeneity of up to H4 quality (2 ppm index maximum variation) can be provided on apertures up to approx. 900 mm x 500 mm. This paper gives an insight overview on the latest results and current state of this topic at the optical glass manufacturer SCHOTT.