Abstract
It is an effective method to prepare ZrO2 ceramics by cold sintering (CS) and the subsequent pressure-less sintering (PLS), while the compacting problems are serious during the CS process with high pressure and high temperature, such as delamination, cracking and sticking to steel mold. To solve these problems, polyacrylic acid (PAA) is utilized as the organic binder, with the aid of which the 3 mol% yttrium-doped zirconia (3YSZ) nanopowder can be well compacted by CS under mild conditions (200 MPa, 100 °C). Compared to the conventional dry-pressed compacts, the particle agglomerations are observed in cold-sintered compacts as well as the slightly increased relative density, which lead to a significant improvement of Vickers Hardness (Hv) by 78 %. Consequently, the CS-PLS ceramics sintered at 1400 °C also exhibit a higher relative density (99.76 %) and better mechanical properties (Hv = 14.8 GPa, fracture toughness KIC = 6.49 MPa m1/2, flexural strength σ = 380.64 MPa) than the PLS ones without cold sintering, indicating that the CS-PLS process with mild conditions for CS is promising for preparing the denser and stronger YSZ ceramics.
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