Improved mechanical behavior of friction stir drilled 6082 aluminum alloy via T6 treatment

Abstract

6082 Al-alloy underwent a friction stir drilling (FSD) processing. Subsequently, a two-stage post-heat treatment (PHT) procedure, i.e., solution treatment at 550 °C for 2 h, followed by artificial aging at 175 °C for 18 h, was implemented to significantly enhance microstructure and mechanical performance of the alloy. The microstructure was characterized by optical, laser, scanning electron and electron backscattered diffraction microscopes, while the mechanical behavior was assessed by a micro-indentation hardness tester, employing the indentation hardness (HIT) technique. Corrosion behavior of FSD as well as PHT specimens was investigated through electrochemical techniques.The microstructure of the base metal (BM) manifested an α-Al matrix with an average grain size of approximately 50 μm. FSD resulted in the creation of stirring zone (SZ) and thermo-mechanical affected zone (TMAZ), with respective widths of 400 ± 50 and 950 ± 100 μm. The SZ exhibited a very fine structure with an average grain size of 0.5 μm, thereby displaying increased hardness. The PHT microstructure displayed the formation of fine βʹ and βʺ second phase precipitate types, whereas the HIT hardness of the PHT α-aluminum matrix in the SZ, was lower than TMAZ and BM, due to reductions of βʹ in the SZ compared to TMAZ and BM. Moreover, the corrosion rate of the SZ decreased after the heat-treatment cycle, attributed to the recovery of strain energy induced during friction drilling and the increased solubility of solute atoms within the α-Al matrix.