Abstract

Rotating machinery plays a vital role in modern mechanical systems. Effective state monitoring of a rotary machine is important to guarantee its safe operation and prevent accidents. Traditional bearing fault diagnosis techniques rely on manual feature extraction, which in turn relies on complex signal processing and rich professional experience. The collected bearing signals are invariably complicated and unstable. Deep learning can voluntarily learn representative features without a large amount of prior knowledge, thus becoming a significant breakthrough in mechanical fault diagnosis. A new method for bearing fault diagnosis, called improved hierarchical adaptive deep belief network (DBN), which is optimized by Nesterov momentum (NM), is presented in this research. The frequency spectrum is used as inputs for feature learning. Then, a learning rate adjustment strategy is applied to adaptively select the descending step length during gradient updating, combined with NM. The developed method is validated by bearing vibration signals. In comparison to support vector machine and the conventional DBN, the raised approach exhibits a more satisfactory performance in bearing fault type and degree diagnosis. It can steadily and effectively improve convergence during model training and enhance the generalizability of DBN.

Highlights

  • Mechanical equipment failures in rotating machinery, such as aircraft engines, are usually caused by damage and malfunction of critical components

  • Signal processing methods based on time–frequency analysis have caught the attention of scholars, including empirical mode decomposition, wavelet packet transform, short-time Fourier transform, and so forth [3,4,5]

  • The presented method is derived by Nesterov momentum (NM) and adjusted by an independent adaptive learning rate algorithm, which aims to improve the convergence and fault diagnosis performance

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Summary

Introduction

Figure 55shows showsthe theexperimental experimental platform platform including including motor, motor, inverter, inverter, normal normal and and testing testing bearings, bearings, loading regulation vibration acceleration sensor, acquisitionsystem. The inverter loading regulation system, system, vibration acceleration sensor, andand datadata acquisition inverter motor is the power input of the platform. SKF bearing was tested and its motor is the power input of the platform. 5. The nut was squeezed against the support seat, and a radial load could be adjusted by the nut, as squeezed against the support seat, and a radial load could be adjusted by the nut, as Figure 6b–d shows. Spark-erosion wire cutting was conducted before the experiment, to set up multiple types of single-point faults on the testing bearing surface.

Architecture of aofRestricted
Deep Belief Networks
Momentum Method to Optimize Model Training
Individual Adaptive Learning Rate to Accelerate Model Convergence
Physical
Experimental Validation
Identification results of experiments
Methods
11. Accuracies’
Findings
Conclusions
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