Abstract

A powerful fault detection and diagnosis (FDD) system plays a pivotal role in achieving operational excellence by maximizing system performance, optimizing maintenance strategies, and ensuring the longevity and resilience of process plants. In the context of FDD for multivariate sensor data, this study presents an improved FDD approach using graph-based neural networks. This graph neural network uses an adjacency matrix developed by extracting the expert domain knowledge and topological information of the multi-sensor system. This additional graph representation of the system is incorporated along with multivariate sensor data to capture the spatial and temporal information in neural networks efficiently. In this regard, we propose and evaluate: 1) A Graph Auto Encoder (GAE) based fault detection strategy and 2) An Attention-based Spatial Temporal Graph Convolution Network (ASTGCN) based fault diagnosis methodology. By leveraging the additional knowledge in the form of graphs, the GAE captures the complex relationships and dependencies among sensors, enabling effective anomaly detection, which identifies abnormal patterns and deviations from normal behavior, thus indicating potential faults in the system. The ASTGCN incorporates attention mechanisms to selectively focus on relevant sensor nodes and capture their spatial and temporal dependencies for fault diagnosis. The effectiveness of the proposed FDD approach is demonstrated using the benchmark Tennessee Eastman Process (TEP) problem. The results show that the proposed approaches outperform traditional methods and highlight the importance of leveraging graph-based knowledge for FDD in complex systems.

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