Abstract

Most of the current research on the diagnosis of rolling bearing faults is based on vibration signals. However, the location and number of sensors are often limited in some special cases. Thus, a small number of non-contact microphone sensors are a suboptimal choice, but it will result in some problems, e.g., underdetermined compound fault detection from a low signal-to-noise ratio (SNR) acoustic signal. Empirical wavelet transform (EWT) is a signal processing algorithm that has a dimension-increasing characteristic, and is beneficial for solving the underdetermined problem with few microphone sensors. However, there remain some critical problems to be solved for EWT, especially the determination of signal mode numbers, high-frequency modulation and boundary detection. To solve these problems, this paper proposes an improved empirical wavelet transform strategy for compound weak bearing fault diagnosis with acoustic signals. First, a novel envelope demodulation-based EWT (DEWT) is developed to overcome the high frequency modulation, based on which a source number estimation method with singular value decomposition (SVD) is then presented for the extraction of the correct boundary from a low SNR acoustic signal. Finally, the new fault diagnosis scheme that utilizes DEWT and SVD is compared with traditional methods, and the advantages of the proposed method in weak bearing compound fault diagnosis with a single-channel, low SNR, variable speed acoustic signal, are verified.

Highlights

  • Rotating machinery is a type of equipment that is widely used in various industries, the safety and reliable operation of which have become increasingly important [1]

  • A source number estimation method based on the demodulation-based EWT (DEWT) and singular value decomposition (SVD) is proposed to determine the number of decomposed modes, which solves the problem of compound bearing fault diagnosis with single-channel acoustic signals

  • An improved Empirical wavelet transform (EWT) strategy for the compound weak fault diagnosis of rolling bearings is proposed, and the EWT is improved from two aspects

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Summary

Introduction

Rotating machinery is a type of equipment that is widely used in various industries, the safety and reliable operation of which have become increasingly important [1]. EWT boundary detection is based upon the Fourier spectrum, and because the characteristics of weak faults are not obvious, and the noise of the acoustic signal is relatively high, it is difficult to effectively identify the fault impact. EWT is unable to correctly determine the number of separation modes, and cannot effectively separate the intrinsic modes from the measured bearing fault signal. To solve these problems, an improved EWT strategy is proposed in this paper. A source number estimation method based on the DEWT and SVD is proposed to determine the number of decomposed modes, which solves the problem of compound bearing fault diagnosis with single-channel acoustic signals.

Basic Theory and Method
Calculation of empirical scale function and empirical wavelet function
Adjacent Singular Value Difference Method
Envelope Demodulation-Based Empirical Wavelet Transform
Adaptive Estimation of the Modes Number
Improved
Cases Studies
The Proposed
Comparison with Conventional EWT
Comparison with EMD
Conclusions
Full Text
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