Abstract
Hydroxyapatite (HA)-coated metals are biocompatible composites, which have potential for various applications for bone replacement and regeneration in the human body. In this study, we proposed the design of biocompatible, flexible composite implants by using a metal mesh as substrate and HA coating as bone regenerative stimulant derived from a simple sol–gel method. Experiments were performed to understand the effect of coating method (dip-coating and drop casting), substrate material (titanium and stainless steel) and substrate mesh characteristics (mesh size, weave pattern) on implant’s performance. HA-coated samples were characterized by X-ray diffractometer, transmission electron microscope, field-emission scanning electron microscope, nanoindenter, polarization and electrochemical impedance spectroscopy, and biocompatibility test. Pure or biphasic nanorod HA coating was obtained on mesh substrates with thicknesses varying from 4.0 to 7.9 μm. Different coating procedures and number of layers did not affect crystal structure, shape, or most intense plane reflections of the HA coating. Moduli of elasticity below 18.5 GPa were reported for HA-coated samples, falling within the range of natural skull bone. Coated samples led to at least 90% cell viability and up to 99.5% extracellular matrix coverage into a 3-dimensional network (16.4% to 76.5% higher than bare substrates). Fluorescent imaging showed no antagonistic effect of the coatings on osteogenic differentiation. Finer mesh size enhanced coating coverage and adhesion, but a low number of HA layers was preferable to maintain open mesh areas promoting extracellular matrix formation. Finally, electrochemical behavior studies revealed that, although corrosion protection for HA-coated samples was generally higher than bare samples, galvanic corrosion occurred on some samples. Overall, the results indicated that while HA-coated titanium grade 1 showed the best performance as a potential implant, HA-coated stainless steel 316 with the finest mesh size constitutes an adequate, lower cost alternative.
Highlights
Cranioplasty is a type of surgery carried out to reconstruct or replace skull defects, following traumatic brain injury (TBI), extraction of cranial tumors, skull malformations, or ischemic or hemorrhagic strokes.[1,2] The result of the cranioplasty surgery depends on many factors, such as surgical skills and repair method, fit of contiguous soft tissues, as well as size and location of the skull defect.[3,4] Free vascularized bone grafts, osteoinductive growth factors, and medical biomaterials are the most common repair methodologies developed in the past few years.[5]
HA powder samples were made from general HA sol (GHA) sol at 700 °C for 1 h in a glass beaker to compare our data with references for higher temperature calcination, and to confirm the lower temperature-made coating powders had the same crystal structure as higher temperature-made powders
The results showed HA coating with semicoverage could be acceptable for titanium substrates, as bare substrates were covered by an oxide layer without any pitting
Summary
Cranioplasty is a type of surgery carried out to reconstruct or replace skull defects, following traumatic brain injury (TBI), extraction of cranial tumors, skull malformations, or ischemic or hemorrhagic strokes.[1,2] The result of the cranioplasty surgery depends on many factors, such as surgical skills and repair method, fit of contiguous soft tissues, as well as size and location of the skull defect.[3,4] Free vascularized bone grafts, osteoinductive growth factors, and medical biomaterials are the most common repair methodologies developed in the past few years.[5]. The new Received: May 17, 2021 Accepted: May 24, 2021 Published: June 7, 2021
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