Improve Product Design and Injection Molding for Controler Plate Plastic with the Help of CAE Software

Abstract

CAE (Computer-Aided Engineering) analysis is based on the sequence characteristics of the system, combining model reasoning to conduct analysis, the results have physical significance, is Know-Why but not the Know-How of traditional experience, thus it is possible to systematize and scientificize the injection molding parameter and design types for the order of state and product quality, achieving the goal of scientific injection molding (Scientific Molding). Due to the reliability of CAE results, it is possible to point out potential problems during injection molding and design, propose design modifications and possible solutions to obstacles and possible solutions, can avoid unsafed experience. CAE at the design stage can be performed on a computer for design modification options to conduct evaluation (Evaluate), evaluate (Verify) and optimize (Optimize), reducing time and cost mold testing, actual mold fixing, shortening actual trial and error cycle, shortening product development time and time-to-market, reducing waste, time and cost in stages. CAE can help injection molders predict and capture injection molding parameters for product quality impact, find out the processing direction (Processing Window) and optimize injection molding parameters. CAE can indicate the main factors affecting the quality of injection molding, thereby providing design modification parameters, injection molding parameters and quantitative criteria. In this article applied the CAE method to improve injection molding added the the best product. There are a lot of results: First of all, when making the mold, we will make the inserts to escape the air at the position of the cylinders. And the air outlet at the edge of the product so that the air at the edge can escape well; After improving the gate position, cooling water line, pressure protection, mold temperature, we see that the product has a change in warping, but it is not significant.