Importance of an interfacial agent for stabilizing rubber domains of thermoplastic vulcanizates during strong shearing

Abstract

Rubber nanoparticles in thermoplastic vulcanizate (TPV) may agglomerate during processing, leading to the deterioration of mechanical properties of TPV. This work shows how important an interfacial agent (Polyolefin Elastomer, POE) can be for stabilizing rubber particles in Ethylene-Propylene-Diene Monomer (EPDM)/polypropylene (PP) TPV during processing. The optimal type and dosage of POE was theoretically calculated. The time at which the POE interfacial agent is added is optimized based on the fragmentation kinetics of the EPDM rubber particles. The experimental results show that POE is indeed encapsulated on EPDM rubber particles in TPV, resulting in the large decrease in average size of EPDM rubber particles from 1.2 μm for TPV without encapsulation to 0.7 μm for TPV encapsulated with optimal dosage of POE. As a result, at an optimal dosage of POE, the elastic modulus, tensile strength, and elongation at break of TPV simultaneously increases by 70 %, 44 %, and 37 %, respectively.