Abstract

This paper proposes the ECO (ecological and economic optimisation) method to accompany and optimise early stage development work in chemical research and development (R&D) regarding the principles of ecological and economic sustainability. The ECO method is a screening tool that uses a simplified life cycle assessment (SLCA) approach, in combination with an optimisation procedure. All life cycle stages from the production of reactants, solvents etc., synthesis and work-up, recycling and disposal are considered within this methodology. They are evaluated regarding three main objectives: the factors for energy demand (EF), risks concerning human health and environment (EHF) and costs (CF). During each process step, a variation of process parameters (e.g.T, t, c, n : n, solvent, reactant alternatives) will be compared using an outranking algorithm, in order to find the most efficient combinations. At this stage, all objectives will be assessed with respect to an input-benefit ratio. Using this approach, the search for sustainable chemical compounds, synthesis pathways, or processes can already be applied during the R&D stage. This will be demonstrated on the example of ionic liquids, which may have a remarkable potential to improve a wide range of chemical syntheses. Thus, their application may lead to environmental and cost improvements, when compared to commonly used volatile organic solvents. However, the preparation and work-up of ionic liquids are presently not environmentally benign. The application of the ECO method to ionic liquids R&D can help to overcome this problem.

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