Abstract

Abstract: The Failure modes and effects analysis (FMEA) is one of the most practical design tools implemented in the product design to analyze the possible failures and to improve the design. The use of FMEA is diversified, and different approaches are proposed by various organizations and researchers from one application to another. The question is how to use the features of FMEA along with the design process. This research focuses on different types of FMEA in the design process, which is considered as the mapping between customer requirements, design components, and product functions. These three elements of design are the foundation of the integration model proposed in this research. The objective of this research is to understand an integrated approach of FMEA in the design process. Significantly, an integration framework is developed to integrate the design process and FMEA. Then, a step-by-step FMEA-facilitated design process is proposed to apply FMEA along with the design process. The analysis should always be started by someone listing the functions that the design needs to fulfil. Functions are the starting point of a well done FMEA, and using functions as baseline provides the best yield of an FMEA. After all, a design is only one possible solution to perform functions that need to be fulfilled. This way an FMEA can be done on concept designs as well as detail designs, on hardware as well as software, and no matter how complex the design.

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