Impact strength and melt viscosity of bisphenol‐a polycarbonate and styrene‐maleic‐anhydride copolymer blends

Abstract

AbstractMixtures of 90, 80, and 70 percent by weight bisphenol‐A‐polycarbonate (PC) and 10, 20, and 30 percent by weight styrene maleic anhydride (SMA) copolymer were melt‐blended in a single screw extruder. Differential scanning calorimetry (DCS) and scanning electron microscopy (SEM) were used to determine the miscibility of the blends. The viscosity, as a function of shear rate and temperature, was measured by an Instron capillary viscometer. The notched impact strength as a function of temperature was measured by an Izod impact tester.The results of DSC showed two glass transition temperatures which merged slightly towards each other, indicating marginal miscibility of these blends. There was a decrease in viscosity as the fraction of SMA copolymer was increased. The most significant decrease occurred with the initial addition of SMA copolymer. The viscosity also decreased with increases in temperature. The impact strength of the blends was also dependent on SMA copolymer content. The blends showed six to ten times lower impact strengths at room temperature than the 100 percent polycarbonate. SEM analysis helped to determine the reason why the impact strength was lower for the blends. High magnification showed the presence of SMA copolymer inclusions dispersed throughout the PC matrix. These inclusions, which increased in size as SMA copolymer content was increased, acted as defects in the system.