Impact of ultrafiltration/diafiltration sequence on the production of soy protein isolate by membrane technologies

Abstract

Abstract In previous studies, the advantages of combining electrodialysis using a bipolar-cationic membranes configuration to acidify a soy protein extract to pH 6 with ultrafiltration/diafiltration (UF/DF) using a 100 kDa membrane to produce a soy protein isolate with low phytic acid content and improved solubility between pH 2 and 4 was demonstrated, when compared to the production of soy protein isolates by isoelectric precipitation and by UF/DF of a soy protein extract at pH 9. However, limited work was done to establish the impact of the UF/DF sequence for the purification of the pH 6 extract. Therefore, the purpose of this work was to study the impact of four different UF/DF sequences with a total permeate volume of 1.5–1.6 times the initial volume, on membrane fouling and permeate flux, as well as on the isolate protein, ash and phytic acid contents and solubility profile. Of the investigated UF/DF sequences, the VCR 5, VD 4 sequence was shown to be the one with the most severe fouling and consequently the most severe permeate flux decline. At the same time, it was also the VCR 5, VD 4 sequence which was the most efficient in terms of ash and phytic acid removal, followed by the VCR 5, re-VCR5 sequence, the VCR 2, VD 2 sequence and the VCR 2, (re-VCR 2)X 2 sequence, respectively. It was also observed that isolate with low phytic acid content resulted in narrower protein solubility profiles around the isoelectric point and higher protein solubility for the pH range of 2 to 4. Industrial relevance Plant proteins have made up a higher proportion of the human diet in recent years. Soybeans are the most important source of plant protein ingredients accounting for some 68% of global plant protein consumption in the world. Soy protein isolate is traditionally prepared by isoelectric precipitation process. This process has high productivity, however, it results in products with poor functional properties due to protein denaturation and to the presence of phytic acid (1–3% w/w) which alters the solubility of the isolates especially for the pH below the proteins' isoelectric point. In this work, we combined electrodialysis using a bipolar-cationic membranes configuration to acidify a soy protein extract to pH 6 with ultrafiltration/diafiltration (UF/DF) using a 100 kDa membrane to produce soy protein isolates with low phytic acid content. The impact of four different UF/DF sequences on membrane fouling, permeate flux, isolate composition and solubility profile was studied. Of the investigated UF/DF sequences, the VCR 5, VD 4 sequence was shown to be the one with the most severe fouling but at the same time the most efficient in terms of ash and phytic acid removal. It was also observed that the isolate produced by the VCR 5, VD 4 sequence shows narrower protein solubility profiles around the isoelectric point and higher protein solubility for the pH range of 2 to 4 than isolates produced by alternative UF/DF sequences. This isolate could be considered as a valuable ingredient for the formulation of fruit juice beverages or power juices, considering that the pH of these liquid food products is around 3.5.