Abstract
The problem of preparing a ternary powder mixture, which was meant to fabricate sintered heterophase composite, and consisted of micro- and two nanosized powders, was analyzed. The microsized powder was a pure magnesium, and as nanocomponents, a silicon powder (nSi) and carbon nanotubes (CNTs) with 2% and 1% volume fractions, respectively, were applied. The powder mixtures were prepared using ultrasonic and mechanical mixing in technological fluid, and four mixing variants were applied. The morphology of the powder mixtures was characterized with scanning electron microscopy (SEM), and then, composite sinters were fabricated in a vacuum with hot temperature pressing at 580 °C under 15 MPa pressure, using a Degussa press. The reaction between the nSi and the Mg matrix, which caused the creation of the Mg2Si phase in the fabricated Mg-Mg2Si-CNT composite, was confirmed with X-ray diffraction (XRD). The porosity and hardness of the composite sinters were examined, and optical microscopy (OM) and quantitative image analyses were carried out to characterize the microstructure of the composites. In the manufacturing process of the Mg-nSi-CNT mixtures, the best results were the following: first separate de-agglomeration of nanocomponents, then their common mixing, and finally, the deposition of nanocomponents at the surface of the microsized magnesium powder. The applied procedure ensured the uniform layer formation of de-agglomerated nanocomponents on the Mg powder, without re-agglomerated nSi and CNTs. Moreover, this type of powder mixture morphology allows to obtain sinters with lower porosity and higher hardness, which is accompanied by precipitation of a finer Mg2Si phase. In the Mg-Mg2Si-CNT composite, the carbon phase was present, and it was located in the magnesium matrix and in silicide.
Highlights
Development in the fabrication of nanopowder materials, and their increased availability, is gaining momentum around the world
Examinations of the Mg-nSi-carbon nanotubes (CNTs) powder mixtures with scanning electron microscopy (SEM) revealed that the main effect of the mixing procedure was the deposition of the nanopowders on the Mg powder
The microscopic examination of the dried ternary powder mixtures (Figures 4–7) showed differences in the distribution of the CNTs and nSi, which was related to the mixing procedure
Summary
Development in the fabrication of nanopowder materials, and their increased availability, is gaining momentum around the world Nanopowder materials, such as carbon nanotubes (CNTs) [1,2,3,4,5], graphene [5,6,7], and nanosilver [8,9], due to their extraordinary properties, are applied as reinforcing components in composites with polymer [10,11,12], metal [13,14,15,16,17], and ceramic matrices [18,19]. Another solution, which has been applied to Mg-CNTs [23,24,25]
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