Abstract

In this paper I review the production of frozen vegetables and fruits from a chain perspective. I argue that the final quality of the frozen product still can be improved via (a) optimization of the complete existing production chain towards quality, and/or (b) introduction of some promising novel processing technology. For this optimization, knowledge is required how all processing steps impact the final quality. Hence, first I review physicochemical and biochemical processes underlying the final quality, such as water holding capacity, ice crystal growth and mechanical damage. Subsequently, I review how each individual processing step impacts the final quality via these fundamental physicochemical and biochemical processes. In this review of processing steps, I also review the potential of novel processing technologies. The results of our literature review are summarized via a causal network, linking processing steps, fundamental physicochemical and biochemical processes, and their correlation with final product quality. I conclude that there is room for optimization of the current production chains via matching processing times with time scales of the fundamental physicochemical and biochemical processes. Regarding novel processing technology, it is concluded in general that they are difficult to implement in the context of existing production chains. I do see the potential for novel processing technology combined with process intensification, incorporating the blanching pretreatment—but which involves quite a change of the production chain.

Highlights

  • Freezing is a widely used long-term preservation method for foods, where they retain attributes associated with freshness much better than other conventional preservation methods like canning and drying [1]

  • I have reviewed the production of frozen vegetables and fruits from a chain perspective, which is instigated by our experience with industrial projects that final product quality can significantly be improved via optimization of the complete production chain [205]

  • This optimization requires good knowledge of the fundamental physicochemical and biochemical processes underlying the changes in product quality during their processing in the production chain

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Summary

Introduction

Freezing is a widely used long-term preservation method for foods, where they retain attributes associated with freshness much better than other conventional preservation methods like canning and drying [1]. Some dry blanching techniques allow for combining the process with dehydration, i.e., drying, with the purpose of increasing solute concentration, and lowering of the initial freezing point, and the ultimate improvement of the quality of frozen product. Examples of these dry blanching technologies are infrared/hot air blanching [140], and blanching via hot air and radio-frequency heating [141, 142]. Because osmotic dehydration is inherently a slow process, there has been a variety of research studies of improving the mass transfer rate via combining the dehydration with techniques like high pressure or pulsed electric fields (PEF) [146], with the purpose to increase (temporarily) the permeability of the cell membrane. The technique is still experimental, and still with some disadvantages like high power consumption and low penetration depth—leading to non-uniform heating [170, 200]

Summary via the Causal Network
Conclusions
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