Impact of Power Electronic Converter Ripples on Vanadium Redox Flow Batteries

Abstract

The worldwide effort to decarbonize the electricity grid has made battery energy storage system (BESS) an essential technology. A promising technology for long duration storage on the grid is Vanadium Redox Flow Batteries (VRFBs), which can support the grid by regulating peak load, reducing intermittency of large-scale renewables, and as emergency power supply. There are two primary methods of integrating a BESS to the grid. Frist, the BESS is directly connected to the DC-link of a DC-AC converter that interfaces with the grid. Second, the BESS is connected to a DC-DC converter that in turn interfaces with the DC-link of a DC-AC converter. These converters all have a characteristic ripple voltage and current during operation. The magnitude and frequency of the ripples depend on topology and switching frequency of a converter, controller design and protocol, type of connection to the grid, voltage magnitude and load characteristics. Currently, studies on the impact of ripples have been limited to Lithium-ion and Lead-Acid batteries. The impact of ripple current and voltage has not been studied in VRFBs. In a VRFB, potential impact includes excessive gassing of hydrogen and carbon corrosion of the bipolar plate and porous electrode and cell heating. To better integrate and operate VRFBs to the electricity grid, the impact of ripples needs to be studied in detail.Using a novel experimental platform, where both magnitude and frequency of ripples will be incorporated, we will emulate the performance of different power electronic converter configurations. It will comprise standard 5cm2 VRFB cells with a carbon felt electrode and Nafion ion exchange membrane. The various converter ripples in an electricity grid setting will be emulated by superimposing the signals from a potentiostat (constant current) and a high frequency transformer (modulated ripples), which will be connected to the cathode of the cells.The experimental testbed will be used to cycle the VRFB cells at various states of charge with ripples that emulate the performance of power electronic converters during grid operations and disturbances. Varied parameters will include ripple amplitude, ripple frequency, electrolyte flow rate, applied current density and state of charge. Measurement data from monitoring voltage of each electrode, cell voltage and current, gas generation, electrolyte crossover and electrolyte loss will be analyzed to determine the impact of ripples on VRFB cells. Finally, the cells will be monitored for signs of gas generation and postmortem signs of carbon corrosion.Our analysis will determine the impact of various ripple magnitude and frequencies on VRFBs in a simulated grid integration environment. This work will facilitate the development of design standards for power electronic converters that are intended for battery applications, while also informing future efforts to optimize VRFB cell and stack performance.