Impact of Polymer Mechanical Degradation on Shear and Extensional Viscosities: Towards Better Injectivity Forecasts in Polymer Flooding Operations

Abstract

Abstract Field data from polymer flooding operations sometimes indicate a better-than-expected polymer injectivity below fracturing pressure. Current interpretations for this unexpected phenomenon are based either on geomechanical considerations (for unconsolidated sand formations) or on polymer mechanical degradation, potentially occurring in the injection facilities and the near wellbore area. In this paper, a new approach of polymer injectivity is suggested. It is based on the study of polymer mechanical degradation with respect to both shear and extensional viscosities. In the first part of this work, we have investigated the onset of mechanical degradation by submitting semi-dilute solutions of high molecular weight partially hydrolyzed polyacrylamide (HPAM) to extensional laminar flow created by an API capillary system. We have then measured both shear and extensional viscosity of the native and the degraded HPAM solutions. We consider the onset of mechanical degradation to be reached when shear viscosity loss is equal to 10%. At low degradation rate, shear viscosity is unaffected while extensional viscosity decreases up to 30%, whereas, at higher degradation rates, shear viscosity drops by 10% (onset) while extensional viscosity is reduced up to 60%. This means that degraded HPAM with weakly affected shear viscosity can develop much less resistance to extensional flow. In the second part, we have explored the influence of mechanical degradation on injectivity by determining resistance factors of native and degraded HPAM solutions. Solutions have been injected in reproducible unconsolidated sand packs. At low velocities, resistance factors were similar for both kinds of solutions, as expected from their comparable shear viscosities. However, at high velocities, namely where flow in porous media implies high extensional deformations in the vicinities of the pore throats, apparent rheo-thickening was much less marked for solutions degraded at high extensional rate. These results allow understanding why polymers which do not seem to be mechanically degraded according to their shear viscosity can show a very good injectivity, thanks to the reduction of extensional resistance in porous media. They could also lead to establish guidelines for designing new polymer pre-treatment methods aimed at improving injectivity while retaining the mobility control ability of polymers.