Impact of methane energy fraction on emissions, performance and cyclic variability in low-load dual fuel combustion at early injection timings

Abstract

This work experimentally examines the effect of methane (a natural gas surrogate) substitution on early injection dual fuel combustion at representative low loads of 3.3 and 5.0 bar BMEPs in a single-cylinder compression ignition engine. Gaseous methane fumigated into the intake manifold at various methane energy fractions was ignited using a high-pressure diesel pilot injection at 310 °CA. For the 3.3 bar BMEP, methane energy fraction sweeps from 50% to 90% were performed; while at 5.0 bar BMEP, methane energy fraction sweeps from 70% to 90% were performed. It is observed that minimum methane energy fraction is limited by maximum pressure rise rate leading to knock and maximum methane energy fraction is limited by a high coefficient of variation in netIMEP, which leads to high cyclic variations. For 3.3 bar BMEP, maximum pressure rise rate is 8 bar/°CA at 50% methane energy fraction while at 5 bar BMEP, it is 12 bar/°CA at 70% methane energy fraction. For 3.3 bar BMEP, engine-out NOx emissions decrease by 43 times when methane energy fraction increases from 50% to 90%, and it decreases by nearly 46 times when methane energy fraction increases from 70% to 90% at 5 bar BMEP. Engine-out unburned hydrocarbon emissions increase by nearly 9 times when methane energy fraction increases from 50% to 90% at 3.3 bar BMEP, and it increases by nearly 5 times when methane energy fraction increases from 70% to 90% at 5.0 bar BMEP. Engine-out carbon monoxide emissions increase by nearly 7 times when methane energy fraction increases from 50% to 90% at 3.3 bar BMEP and by nearly 5 times when methane energy fraction increases from 70% to 90% at 5.0 bar BMEP. In addition, cyclic combustion variations at both loads were analyzed to obtain further insights into the combustion process and identify opportunities to further improve fuel conversion efficiencies at low load operation.