Abstract

Machine vision is increasingly replacing manual steel surface inspection. The automatic inspection of steel surface defects makes it possible to ensure the quality of products in the steel industry with high accuracy. However, the optimization of inspection time presents a great challenge for the integration of machine vision in high-speed production lines. In this context, compressing the collected images before transmission is essential to save bandwidth and energy, and improve the latency of vision applications. The aim of this paper was to study the impact of quality degradation resulting from image compression on the classification performance of steel surface defects with a CNN. Image compression was applied to the Northeastern University (NEU) surface-defect database with various compression ratios. Three different models were trained and tested with these images to classify surface defects using three different approaches. The obtained results showed that trained and tested models on the same compression qualities maintained approximately the same classification performance for all used compression grades. In addition, the findings clearly indicated that the classification efficiency was affected when the training and test datasets were compressed using different parameters. This impact was more obvious when there was a large difference between these compression parameters, and for models that achieved very high accuracy. Finally, it was found that compression-based data augmentation significantly increased the classification precision to perfect scores (98–100%), and thus improved the generalization of models when tested on different compression qualities. The importance of this work lies in exploiting the obtained results to successfully integrate image compression into machine vision systems, and as appropriately as possible.

Highlights

  • Automation is one of the major challenges of Industry 4.0

  • Once training was complete in the first experiment, we calculated the performance of our trained models using the compressed test datasets with the same compression parameters of training images

  • The results showed that all models maintained approximately the same precision and recall for all used compression qualities

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Summary

Introduction

Automation is one of the major challenges of Industry 4.0. It consists of optimizing industrial processes with automated systems and integrating technologies into manufacturing processes to increase productivity and autonomy, improve labor conditions, and simplify certain operations [1]. The exploitation of generated data by IoT sensors makes it possible for machines to communicate with each other and determine actions in real time to adapt immediately to the requirements, from manufacturing to maintenance and even to market demands. The data coming from the physical environment are sent to a web platform and processed, facilitating decision making, especially in process changes [3]

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