Impact of graphite on tribo‐mechanical, structural, and thermal behaviors of polyoxymethylene copolymer/glass fiber hybrid composites via Taguchi optimization

Abstract

AbstractUnique hybrid thermoplastic composites based on polyoxymethylene copolymer (POM C), 10 wt.% glass fiber (GF) and graphite (Grt) filler at 1, 3, and 5 wt.% were developed using injection molding technique. According to the Taguchi L16 orthogonal array, present experiments were carried out with the aim of determining the coefficient of friction (COF) and specific wear rate (SWR) under a range of loads (namely, 5, 10, 20, and 30 N), sliding speeds (namely, 200, 400, 600, and 800 rpm), and run times (namely, 15, 30, 45, and 60 min) with varying wt.% of Grt (namely, 1, 3, and 5 wt.%) throughout the experiment. Analysis of variance (ANOVA) was used to evaluate the most significant factors that affect the output functions (viz., COF and SWR). The findings demonstrated that POM C/10GF composites' tribo‐mechanical, structural, and thermal properties were considerably improved upon by including Grt. Various microscopical methods were also employed to study the wear mechanisms of the composites and the surface morphology of the worn samples. The POM C/10GF with a 3 wt.% of Grt exhibited superior tribological properties owing to its enhanced interfacial bonding characteristics, resulting to increased wear resistance.Highlights Injection molded POM C/10GF hybrid composites with 1, 3, and 5 wt.% graphite (Grt) Structural, thermal, chemical, tribo‐mechanical and microstructural studies Design of experiment with variable loads, times, speeds, and Grt compositions COF and specific wear resistance as response Optimization of hybrid composite composition using Taguchi L16 orthogonal array