Abstract

Coal combustion product in the form of fly ash has been sieved and successfully utilised as a main substrate and a carrier of silicon and aluminium in a set of hydrothermal syntheses of zeolites. The final product was abundant in zeolite X phase (Faujasite framework). Raw fly ash as well as its derivatives, after being sieved (fractions: ≤ 63, 63–125, 125–180 and ≥ 180 µm), and the obtained zeolite materials were subjected to mineralogical characterisation using powder X-ray diffraction, energy-dispersive X-ray fluorescence, laser diffraction-based particle size analysis and scanning electron microscopy. The influence of fraction separation on the zeolitization process under hydrothermal synthesis was investigated. Analyses performed on the derived zeolite X samples revealed a meaningful impact of the given fly ash fraction on synthesis efficiency, chemistry, quality as well as physicochemical properties, while favouring a given morphological form of zeolite crystals. The obtained zeolites possess great potential for use in many areas of industry and environmental protection or engineering.

Highlights

  • In 2018, the global trend of increasing energy production continued, reaching +2.8% about2017

  • This paper offers an analysis of fly ash-derived fractions in the formation/crystallization process of zeolite syntheses

  • Raw fly ash and its derivatives after sieving process were successfully used as the main carriers of silicon and aluminium in a set of hydrothermal syntheses of zeolite X, performed in a basic synthesis environment and on a laboratory scale

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Summary

Introduction

In 2018, the global trend of increasing energy production continued, reaching +2.8% about2017. In 2018, the global trend of increasing energy production continued, reaching +2.8% about. The US and China were the main contributors to the increase in global energy production, together contributing 54% of growth in 2018. In Europe, the opposite trend was observed—energy production continued to decline owing to a slight decline in electricity production from nuclear sources, the depletion of oil and gas resources and climate policy away from coal (which for now is still a highly important, strategic energy resource for many countries) [1]. In 2018, worldwide energy consumption grew significantly by about +2.3% compared to 2017. The main reason was the high growth in electricity and gas demand, prompted by sustained economic growth and rising demand in China [1] (Figure 1).

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