Imaging and investigation with PLIF40 for improved film thickness measurements in annular flow

Abstract

Gas–liquid annular flow occurs frequently in industrial production processes, and the accurate measurement of film thickness is essential for applying its mass and heat transfer properties. The non-invasive planar laser-induced fluorescence (PLIF) method is widely employed in annular flow investigation. However, both methods of PLIF90 and PLIF70 (the measurement angles between laser and camera are set to 90°and 70°) suffer from total reflection. In this paper, the effect of measurement angle on total reflection, measurement accuracy, and robustness are quantitatively investigated. Accordingly, a PLIF40 method is proposed, which minimizes the influence of total reflection by reducing the measurement angle to 40°. Sub-pixel-based edge detection and liquid film smoothing algorithms are developed to accurately identify liquid films with missing edge details, resulting in a measurement error of 0.09 mm. The flow structure is qualitatively diagnosed by waveform reconstruction and wave height extraction combined with the film thickness distribution. Furthermore, the prediction models for average film thickness are established and compared with the classical prediction models to demonstrate the accuracy and reliability of PLIF40.